Light Gauge Thermoforming

Let’s make your project take flight! We offer a one-stop plastic source for your most demanding requirements in light gauge thermoforming. Our plastics manufacturing services can increase your product durability and offer an elegant appearance without compromising your bottom line. 

We work with industrial-grade, high-performance engineered materials with light-gauge capabilities from .0075″ – .080″ to deliver you products with superior strength and reliability. All are performed in-house under our ISO 9001 Registered with Design certification.

Our lean facility and vertical integration means that your project will be done efficiently without ever leaving our quality control. We can offer you: 

Monolayer Rollstock

Extrusion Lamination Rollstock

Cut Sheet

Our light gauge thermoforming is supported by our in-house:

Prototype Shop

CNC Machining Center and Die Shop

5-Axis Router, multiple Light Gauge Production Lines

Secondary Operations

Industries Served

For over 30 years, we have offered superior-quality light gauge thermoforming to industries like:


Home goods such as Candles


Consumer Package Goods






Personal Care

This list represents just a few industries we serve. If you don’t see your industry listed, we are confident we can still serve you! Click here to get started.


We work with a wide range of materials to meet your heavy gauge thermoforming needs. Our engineers ensure that your project gets completed with the most durable, high-performance, and attractive material.



Polypropylene (PP)

Polyethylene (PE)




High Density Polyethylene (HDPE)

High Impact Polystyrene (HIPS)

Clear High Impact Polystyrene (HIPS)

This list represents just a few of the materials we use. If you don’t see your preferred material listed, we are confident we can still serve you! Click here to get started.

Product Examples



Custom Molds

Insert Trays

Material Handling and Dunnage Bins

Melt Clamshell Molds

PVC Trays

Medical Device Enclosures

Door Panels


View our product gallery here. If you don’t see the product you’re looking for listed, we are confident we can still serve you! Click here to get started.

*Mercury Plastics Inc. Md boasts ingenuity in creating products using glass-filled composite and other specialized materials. If your project requires glass-filled composite, click here to get in contact with one of our engineers about your project.